You finally get visibility to your packaging and will see measurable and sustainable improvements

The PLS process

We identify how much air or void you have in your packages and work close with your team on solutions to eliminate it, forever.  You can’t profit by shipping air and dunnage, so why continue to do it?

We can show you the positive impact of right-sizing your packages and translate it to materials, transportation and labor savings, along with other improvements.  This is not a one-time fix.  We will continue to stay engaged to keep your packaging optimized as normal changes occur in your products, order profile and customers to keep you at the lowest total cost of fulfillment.


Continuous support, continuous improvement

01 – Assess your packaging operations – We listen to get a better understanding of your current packaging operations.

02 – Define a baseline – Using our expertise and Orange Box Intelligence software we can find out how much air you have in your packages and see how much this waste is costing you.

03 – Collaborate on solutions – PLS will work with you to develop the best solution(s) for your business.

04 – Support execution – We continue to work with your team to ensure execution and that you get the desired results.

05 – Validate and monitor results – Our software brings visibility to the improved metrics and savings in materials, shipping and labor.

06 – Continue to improve – PLS stays engaged to eliminate waste as things normally change in the evolution of your business.

Ready to see how we can help you save?

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The PLS approach

Our unique approach uses best-in-class packaging innovation solutions to attack unproductive cost factors such as dimensional weight, oversizing and other negative accessorial costs. We believe the most logical place to start is in packaging optimization or right-sizing, which translates smaller packs into sustainable cost savings.

How do we do it? We use industry leading operations assessment tools, onsite and offsite support, and our proprietary technology Orange Box Intelligence (OBI).


Ready to get your business in ship shape? Drop us a line, we’d love to hear from you.